Consumer Products

Expanded Recall: Polaris and 509 branded helmets recalled due to impact hazard

· Published by Health Canada · Official notice

Details

Alert type: Consumer product recall
Category: Consumer products - Sports and fitness
Product: Polaris and 509 branded helmets
Issue: Consumer products - Impact hazard
What to do: Immediately stop using the recalled products and contact 509 or Polaris for a repair, replacement or refund depending on the model of helmet.
Audience: General public
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Products

Brand / ModelSizesYear(s) of ManufactureRemedy
509 Tactical 3.0 Helmets (Youth, Mountain, and Trail)Youth small (YSM) through youth large (YLG)
Adult extra small (XS) to 4XL
All years of manufactureReplacement or refund
509 for Polaris Tactical 3.0 Helmets (Youth and Mountain)Youth small (YSM) through youth large (YLG)
Adult extra small (XS) to 4XL
All years of manufactureReplacement or refund
509 Tactical 2.0 HelmetsSmall / Medium2023Replacement or refund
509 for Polaris Tactical 2.0 HelmetsSmall / Medium2023Replacement or refund
509 Tactical 2.0 Helmets with Fidlock®Adult extra small (XS) to 4XL2020 to presentRepair
509 for Polaris Tactical 2.0 Helmets with Fidlock®Adult extra small (XS) to 4XL2020 to presentRepair
509 Altitude 2.0 Helmets with Fidlock®Adult extra small (XS) to 4XL2020 to presentRepair
509 for Polaris Altitude 2.0 Helmets with Fidlock®Adult extra small (XS) to 4XL2020 to presentRepair
509 Delta R3L Helmets with Fidlock®Adult extra small (XS) to 2XL2020 to presentRepair
509 for Polaris Delta R3L Helmets with Fidlock®Adult extra small (XS) to 4XL2020 to presentRepair
509 Delta R4 Helmets with Fidlock®Adult extra small (XS) to 2XL2020 to presentRepair
509 for Polaris Delta R4 with Fidlock®Adult extra small (XS) to 2XL2020 to presentRepair
509 Delta V Helmets with Fidlock®Adult small (S) to 4XL2020 to presentRepair
509 for Polaris Delta V Helmets with Fidlock®Adult extra small (XS) to 4XL2020 to presentRepair
509 Mach III Helmets with Fidlock®Adult extra small (XS) to 2XL2020 to presentRepair
509 Mach IV Helmets with Fidlock®Adult extra small (XS) to 2XL2020 to presentRepair
509 Mach V Helmets with Fidlock®Adult small (S) to 3XL2020 to presentRepair

Issue

509 has determined the following issues with three groups of helmets. 509 Tactical 3.0 helmets and 509 for Polaris Tactical 3.0 helmets (Youth, Mountain, and Trail helmets) fail to comply with some marked certification standards and may not provide sufficient protection in the event of a crash, posing a risk of head injury. Small and Medium size only 509 Tactical 2.0 helmets, 509 Tactical 2.0 helmets with Fidlock, and 509 for Polaris Tactical 2.0 helmets, which were manufactured in 2023, may not provide adequate impact protection in the event of a crash, posing an increased risk of head injury. Certain 509 and 509 for Polaris helmets with Fidlock® (manufactured from 2020 to present with a stainless steel glide bar), the webbing on the chin strap may not be routed correctly. An incorrectly routed chin strap could allow a retention buckle separation and may not provide sufficient protection in the event of a crash, posing an increased risk of head injury. As of July 1, 2025, the company has received no reports of incidents in Canada, and no reports of injuries. In the United States, the company has received one report of the helmet detaching during a collision and one report of concussion.

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